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Elements and Performance Criteria

  1. Establish servicing requirements and liaise with customer
  2. Disassemble clock, case and movement components for servicing
  3. Service and repair movement, sub-assemblies and components
  4. Service clock cases
  5. Reassemble clock movement and case components
  6. Bench test and adjust clock functions
  7. Apply industry workshop standards to perform work

Required Skills

Required skills

Required skills include

identifying country of origin

identifying various mechanical clocks by features escapement and oscillator

dismantling and reassembling clock assemblies and movements

identifying and rectifying wear and faults in escapement bearings arbors wheels and pinions

replacing or repairing broken or damaged components

safe handling of clock mainsprings including using mainspring handling equipment

correct lubrication including amount type cleanliness and point of application

using service equipment eg timing machine cleaning machine bushing tool lathe

determining and calculating train counts such as vibrations per hour VPH

Required knowledge

Required knowledge includes

types of mechanical clocks by country of origin function escapement quality

function and operating principles of mechanical clocks

dismantling and reassembling techniques of clock movements according to procedures and manufacturer guidelines

clock cleaning methods

procurement of replacement clock parts

occupational health and safety OHS regulations and procedures

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

A person who demonstrates competency in this unit must be able to service and repair clock timepieces to industry standards manufacturer specifications and in accordance with safety regulations and procedures

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently

dismantle and reassemble clock movement and components

safely remove and replace clock mainsprings

repair and refinish worn arbor pivots

recentre and replace worn bearings rebushing

safely clean clock components using appropriate methods and media

apply lubrication techniques eg correct type and amount

perform function and performance testing eg adjust escapements beat error and rate

Context of and specific resources for assessment

Assessment may occur on the job or in a simulated working environment Access is required to real or appropriately simulated situations including work areas materials and equipment and information on workplace practices and OHS practices

Where applicable reasonable adjustment must be made to work environments and training situations to accommodate ethnicity age gender demographics and disability

Access must be provided to appropriate learning andor assessment support when required Where applicable physical resources should include equipment modified for people with disabilities

Method of assessment

Assessment must satisfy the endorsed Assessment Guidelines of the MEM Metal and Engineering Training Package

Assessment must satisfy the endorsed Assessment Guidelines of the MEM05 Metal and Engineering Training Package.

Assessment methods must confirm consistency and accuracy of performance over time and in a range of workplace relevant contexts together with application of underpinning knowledge

Assessment methods must be by direct observation of tasks and include questioning on underpinning knowledge to ensure its correct interpretation and application

Assessment may be applied under projectrelated conditions real or simulated and require evidence of process

Assessment must confirm a reasonable inference that competency is not only able to be satisfied under the particular circumstance but is able to be transferred to other circumstances

Assessment may be in conjunction with assessment of other units of competency where required

Guidance information for assessment

Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Clock origin, case and movement construction and function

Clock origin, case and movement construction and function may include:

clocks from all countries of manufacture

clocks manufactured during the 19th and 20th Centuries

clock cases made from timber, metal, natural stone and composite materials

movement components made from brass and steel

pendulum or balance oscillating systems

timepiece only mechanisms

motive force (e.g. mainspring or weight driven)

gear train for transmitting of power

escapement for release power

oscillator for controlling the speed of release of power

winding (e.g. by key)

time setting (e.g. by key or direct movement of hands)

Clock handover

Clock handover may include:

informing customer of features and characteristics of clock

demonstrating winding and setting procedures for clock

inform customer of operation and switching of any automatic night silent, or shut-off for chiming or striking mechanism

warranty information

date of installation

Record and document repair process

Record and document repair process may include:

extent and date of repair recorded

tracking of subcontractors

cost of replacement parts

time spent on procedure

Appropriate working environment

Appropriate working environment may include:

clean bench and working area

adequate lighting and ventilation

tools and equipment organised and in good condition

ergonomic seating, including bench height

Condition and faults

Condition and faults may include:

originality of components

corrosion

cleanliness

wear

damaged or failed components

Faulty or worn components

Faulty or worn components may include:

barrel and mainspring (e.g. hooking, teeth and bearings)

gear trains (e.g. bearings, pivots and pinions)

pendulum escapements (e.g. pallets and escape wheels engagement drop, locking and impulse)

oscillators pendulum type (e.g. rod, crutch engagement, suspension spring fittings and bob security)

oscillators balance type (e.g. balance spring, balance staff and roller)

winding mechanisms( e.g. key fitting, click, ratchet wheel and click spring)

setting hand tension or centre wheel friction

Hand tools and equipment

Hand tools and equipment may include:

clock repairers' hand tools (e.g. tweezers, screwdrivers and eyeglasses)

clock mainspring winder

clock re-bushing tool

reamers and smoothing broaches

lathe

oilstones and burnishers

movement supports for clock movements

oilers and oil pots

cleaning brushes, peg wood, solutions and rinses e.g. solvents

clock timing machine (this includes any type of machine that provides frequency count or indication of daily rate)

Cleaning and finishing

Cleaning and finishing may include:

hand cleaning

conventional machine (rotational)

ultrasonic

vibrational finishing and polishing

types of clock cleaning solutions

precautions for handling and disposing cleaning solutions

safe practices for the use of polishing equipment

Verify and adjust hand setting tension

Verify and adjust hand setting tension may include:

test for correct friction (e.g. power to escape wheel)

adjustment of motion work friction

Select and apply lubricants

Select and apply lubricants may include:

correct lubricants for escapements, bearings, barrels and mainsprings

techniques for lubricating

Clock assembly inspections and precautions

Clock assembly inspections and precautions may include:

gear train end shake, backlash, lubrication

mainspring engagement, hooking, tension, lubrication

escapement operation, depthing, lubrication

pendulum oscillator (e.g. amplitude, crutch engagement and suspension function)

balance oscillators (e.g. end shake and balance spring condition, correct lubrication)

Performance and design characteristics

Performance and design characteristics may include:

source of motive force

escapement type

oscillator and pendulum construction

Clean and safe work environment

Clean and safe work environment may be specified through:

relevant legislation and regulations

enterprise operating procedures

5S housekeeping related principles and procedures (e.g. sort, straighten, shine, standardise, sustain)